Volvo XC90 Haldex AOC Pump Replacement DIY (2003-2008 P2 Volvo XC90, XC70, S60R, V70R)

►Replacing your XC90's Haldex AOC pump is the only way to restore the AWD system after a pump-related failure. The Haldex-based all-wheel-drive system found in modern Volvos is an excellent system with relatively few moving parts. The AOC pump is a crucial component, providing the pressure the rear coupling uses to engage AWD. However, the pump will burn out after extensive use.

A failed pump will prevent engine power from transferring to the rear wheels under slippery conditions. You can test your pump's health by driving on a loose dirt surface and applying the throttle aggressively to create wheel spin in a straight line. If the rear wheels don't engage, then your pump is likely damaged.

In this video, FCP Euro's Professional DIY'er Mike Hidalgo tackles a Haldex AOC pump replacement on a P2 Volvo XC90.

00:00 - Intro
02:43 - Tools Needed
04:15 - System Check
05:22 - Job Start/Exhaust Removal
08:00 - Driveshaft Removal
11:13 - Differential Flange Removal
13:28 - AOC Pump Removal
15:59 - AOC Pump Explanation
17:22 - AOC Pump Installation
20:08 - Differential Flange Installation
21:17 - Driveshaft Installation
23:43 - System Fluid Fill
26:12 - Exhaust Installation
27:00 - Wrap-Up

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Volvo S60 P2 Chassis (Gen 1) - AWD

2003-2006 Volvo S60 AWD Sedan 2.5L L5 VIN:59 B5254T2 Automatic Differential Service Kit
2004-2005 Volvo S60 R Sedan 2.5L L5 B5254T4 Automatic Differential Service Kit
2004-2005 Volvo S60 R Sedan 2.5L L5 B5254T4 Standard Differential Service Kit
2004-2005 Volvo S60 2.5T AWD Sedan 2.5L L5 VIN:59 B5254T2 Automatic Differential Service Kit
2006-2008 Volvo S60 R Sedan 2.5L L5 B5254T4 Automatic Differential Service Kit
Volvo V70 P2 Chassis (Gen 1) - AWD

2003-2004 Volvo V70 AWD Wagon 2.5L L5 VIN:59 B5254T2 Automatic Differential Service Kit
2004-2005 Volvo V70 R Wagon 2.5L L5 B5254T4 Automatic Differential Service Kit
2004-2005 Volvo V70 R Wagon 2.5L L5 B5254T4 Standard Differential Service Kit
2004-2005 Volvo V70 2.5T AWD Wagon 2.5L L5 VIN:59 B5254T2 Automatic Differential Service Kit
2006-2008 Volvo V70 R Wagon 2.5L L5 B5254T4 Automatic Differential Service Kit
Volvo XC70 P2 Chassis (Gen 1) - AWD

2003-2007 Volvo XC70 X/C Wagon 2.5L L5 VIN:59 B5254T2 Automatic Differential Service Kit
Volvo XC90 P2 Chassis (Gen 1) - AWD

2003-2006 Volvo XC90 Base Sport Utility 2.5L L5 VIN:59 B5254T2 Automatic Differential Service Kit
2003-2005 Volvo XC90 T6 Sport Utility 2.9L L6 B6294T Automatic Differential Service Kit
2004-2005 Volvo XC90 2.5T Sport Utility 2.5L L5 VIN:59 B5254T2 Automatic Differential Service Kit
2004-2005 Volvo XC90 T6 Sport Utility 2.9L L6 B6294T Automatic Differential Service Kit
2006-2008 Volvo XC90 2.5T Sport Utility 2.5L L5 VIN:59 B5254T2 Automatic Differential Service Kit
2006-2008 Volvo XC90 V8 Sport Utility 4.4L V8 B8444S Automatic Differential Service Kit
2006-2008 Volvo XC90 V8 Ocean Race Sport Utility 4.4L V8 B8444S Automatic Differential Service Kit
Volvo S80 P2 Chassis (Gen 2) - AWD

2004-2006 Volvo S80 2.5T AWD Sedan 2.5L L5 VIN:59 B5254T2 Automatic Differential Service Kit
Volvo V50 P1 Chassis - AWD

2005-2007 Volvo V50 T5 Wagon 2.5L L5 B5254T3 Standard Differential Service Kit
2005-2007 Volvo V50 T5 Wagon 2.5L L5 B5254T3 Automatic Differential Service Kit
2008-2009 Volvo V50 T5 Wagon 2.5L L5 B5254T7 Automatic Differential Service Kit
2010 Volvo V50 T5 R-Design Wagon 2.5L L5 B5254T7 Standard Differential Service Kit
2010 Volvo V50 T5 R-Design Wagon 2.5L L5 B5254T7 Automatic Differential Service Kit
Volvo S40 P1 Chassis - AWD

2005-2006 Volvo S40 T5 Sedan 2.5L L5 B5254T3 Standard Differential Service Kit
2005-2006 Volvo S40 T5 Sedan 2.5L L5 B5254T3 Automatic Differential Service Kit
2007-2008 Volvo S40 T5 Sedan 2.5L L5 B5254T3 Standard Differential Service Kit
2007-2008 Volvo S40 T5 Sedan 2.5L L5 B5254T3 Automatic Differential Service Kit
2009-2010 Volvo S40 T5 Sedan 2.5L L5 B5254T7 Automatic Differential Service Kit
Volvo S80 P3 Chassis - AWD

2007-2008 Volvo S80 V8 Sedan 4.4L V8 B8444S Automatic Differential Service Kit
2007-2008 Volvo S80 T6 Sedan 3.0L L6 B6304T2 Automatic Differential Service Kit
Volvo XC70 P3 Chassis - AWD

2008 Volvo XC70 3.2 Wagon 3.2L L6 VIN:98 B6324S Automatic Differential Service Kit

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